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Camparison between hydraulic hot stamping mahcine and pneumatic hot stamping machine

2025-01-06

The hydraulic hot stamping machine has the following advantages:

Pressure

• High pressure: The hydraulic system can generate a large pressure, generally up to tens of tons or even higher, which is suitable for hot stamping of thick and hard materials such as leather, wood, etc., which can make the hot stamping pattern clearer and firmer.

• Uniform pressure: The pressure is transmitted through hydraulic oil, which can act evenly on the hot stamping plate and the material to avoid the problem of inconsistent local hot stamping effects. When hot stamping a large area or hot stamping fine patterns, the pattern can be guaranteed to be complete and the color is uniform.

• Stable pressure: It can maintain stable pressure for a long time without being disturbed by external factors, and can ensure stable hot stamping quality during continuous work and high product qualification rate.

Precision

• High position accuracy: Equipped with high-precision hydraulic components and control systems, it can accurately control the up and down movement position of the hot stamping plate, and the hot stamping position deviation can be controlled within a very small range, which is suitable for hot stamping processes with high position accuracy requirements such as multi-color overprinting.

• Accurate temperature control: It can be used with a high-precision temperature control system to accurately control the hot stamping temperature. The temperature deviation can be controlled within ±1°C or even less, which can meet the strict temperature requirements of different materials and hot stamping foils and ensure the hot stamping effect.

Adaptability

• Strong adjustability: By adjusting the pressure, flow and other parameters of the hydraulic system, it can easily adapt to the needs of different materials, different thicknesses, and different hot stamping areas, and has a wide range of applications.

• Smooth operation: Low vibration and noise during operation, low requirements for the working environment, can work in a relatively quiet environment, and also reduce the vibration impact on the equipment itself and surrounding equipment, extending the service life of the equipment.
Hydraulic hot stamping devices can also be used on fully automatic flat hot stamping machines and thermal transfer machines. However, they are rarely used on fully automatic curved hot stamping machines.

Durability

• Strong structure: The main components such as hydraulic cylinders and oil pumps are made of high-strength materials, can withstand greater pressure and impact, and have a long service life.

• Low maintenance cost: The hydraulic system is relatively simple, and the hydraulic oil has a lubricating effect, which can reduce component wear. In addition, the hydraulic components are highly versatile, easy to repair and replace, and have low maintenance costs.

Pneumatic hot stamping machines have the following advantages:

Speed

• Quick response: With compressed air as the power, the pneumatic components move quickly, can quickly realize the up and down movement of the hot stamping plate, shorten the single hot stamping cycle, improve production efficiency, and are suitable for high-speed and frequent hot stamping operations.

• Fast operation: The set working speed can be quickly reached during operation, especially in the continuous hot stamping process, it can maintain a high speed, and in the hot stamping operation with a short stroke, the advantages are more obvious, which can effectively increase production capacity.

Cost

• Low equipment cost: The structure is relatively simple, no complex hydraulic system and high-precision hydraulic components are required, the manufacturing cost is low, the purchase price is more economical, and it is suitable for companies with limited budgets.

• Low maintenance cost: Pneumatic components are highly versatile and easy to replace, with low maintenance technical requirements. Air is used as the working medium, which is pollution-free and low-cost. There is no need to regularly replace hydraulic oil like the hydraulic system, which reduces maintenance costs.

Operation and safety

• Easy operation: The control system is simple, the operation interface is intuitive, and the operator is easy to use. The technical requirements for operators are low, which reduces the training cost and difficulty.

• High safety: It is driven by pneumatic pressure, and the pressure is relatively low. Even if a fault occurs, the harm caused is small. It can also be equipped with safety devices such as two-handed button operation and light curtain protection to further improve safety.

Application

• Strong adaptability: According to different hot stamping requirements, the hot stamping plate can be quickly replaced and the parameters can be adjusted to adapt to hot stamping patterns and workpieces of different shapes and sizes, and can adapt to the hot stamping requirements of different materials to a certain extent.

• Good environmental adaptability: With air as the medium, it has low requirements for the cleanliness of the working environment. It can work in relatively harsh environments such as dust and oil, and there is no risk of hydraulic oil leakage during operation, and it will not pollute the working environment and workpieces.
Pneumatic hot stamping devices can be used on fully automatic flat hot stamping machines or fully automatic curved hot stamping machines.