The fully automatic horizontal flat turntable bottle cap hot stamping machine is an efficient bottle cap hot stamping equipment, which can hot stamp gold decorative lines or silver decorative lines on the edge of the opening end of the bottle cap or in the circumferential direction:
Structural composition
• Turntable system: It is one of the core components of the equipment, usually driven by a high-precision divider. The stations are evenly distributed on the turntable, which can achieve smooth and accurate rotation and positioning of the bottle cap, and provide a stable working platform for hot stamping operations.
• Hot stamping system: It includes silicone rollers, heating hoods, cylinders and other components. The contact area between the silicone roller and the bottle cap will form hot stamping lines. The heating hood provides heat for the silicone roller, so that the electrochemical aluminum foil is transferred to the surface of the bottle cap at a certain temperature and pressure, forming a clear and firm hot stamping effect.
• Loading and unloading system: The loading methods include fully automatic loading and conveyor belt loading, which can transport the bottle caps to the turntable stations in an orderly manner. After the hot stamping is completed, the unloading system automatically collects or transports the bottle caps to the designated position to realize the automation of the entire hot stamping process.
• Control system: Generally, PLC control is adopted, and the touch screen operation interface can accurately control the rotation of the turntable, the lifting and lowering of the silicone roller, the hot stamping time and temperature and other parameters. It also has functions such as fault alarm and production data statistics to ensure the stable operation of the equipment and the consistency of production quality.
Workflow
First, the loading system transports the bottle caps to the turntable station; then, the turntable rotates and sends the bottle caps to the hot stamping position, and the silicone roller moves and contacts the bottle caps to perform hot stamping operations on the bottle caps; after the hot stamping is completed, the turntable continues to rotate and sends the hot stamped bottle caps to the unloading position, where they are collected or transported by the unloading system. This cycle is repeated to achieve continuous and efficient production.
Features and advantages
• High-precision hot stamping: It can achieve precise line hot stamping, which is firm and beautiful, and enhances the added value and brand image of the bottle cap.
• Efficient production: The multi-station design and automated operation process greatly improve production efficiency and can meet the needs of large-scale production.
• Wide range of applications: It can be used for hot stamping of bottle caps of different materials, shapes and sizes, such as plastic caps, metal caps, etc., and can also be hot stamped on the top or side as needed.
• Stable and reliable: It adopts high-quality mechanical transmission and electrical control components, and the equipment runs stably, has a low failure rate, and a long service life, which reduces the company's equipment maintenance costs and production risks.
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H-TC50KMA automatic bottle cap foil heat transfer Machine //Structure
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Working table
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10 stations rotating workbench ;
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Stamping Head drive
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Pneumatic drive
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Foil collecting method
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Motor-drive , Collecting time adjustable
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Press adjustment
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Front-back of stamping head
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Temperature control
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Heating tube heat up，Automatically temperature controlling, temperature free setting
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Stamping roller size
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Width: 100mm, diameter: 125mm.
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H-TC50KMA automatic bottle caps foil heat transfer Machine //Parameter
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Technical parameters
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- Diameter of stamping roller :plate: 125×100 mm;
- Heater Wattage: 2000W;
- Stamping height adjustable range =100 mm;
- Max. stamping diameter: 50mm
- Stamping temperature adjustable range: 0 - 250oC;
- Stamping foil pulling length: =150 mm;
- Stroke of stamping plate: 50 mm;
- Max. stamping pressure: 600 kgf (7bar);
- Max. stamping speed: 1100 pcs/hr;
- Air consumption: 100 litre/min;
- Dimensions: 1450 x1450 x 1300 mm;
- Weight: 465 Kg;
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Works supply
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- 1 Phase 220V Power supply.
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Package list
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- Package dimension:1.5×1.5×1.35m
- Gross weight: 439KG;
- CBM:3.296176
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H.S.Code
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8443198000
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Certificate
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CE
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Characteristic
- The program controller, easy to operate;
- 10 stations rotating workbench,
- Uniform heat transfer, plastic roller rotation, suitable for cylinder heat transfer can be achieved by installing a different fixture;
- High-precision photoelectric cell tracking control for easy positioning thermal transfer;
- Non-location requirements of stamping using a timed feeder by the length of the rolls can be flexibly adjusted;
- Adjustable worktable, easy to transfer the workpieces of different lengths;
- The transfer pressure, temperature, speed can be based on different material for the flexible adjustment;
- The height adjustable stamping head movements can fine-tune, easy to adjust the height of the different products;
- Precise temperature control system, temperature error control in less than 3 degrees; silicone roll radiant heating, thermal efficiency of the utilization factor;
- Rubber roller embossing pressure control system, constant pressure of the transfer process, the transfer effect is more perfect;
- Bench design of the patented floating bodies, in accordance with the outline of the product line floating in the transfer process to maintain the Cots thermal transfer film or foil paper is closely attached to the surface of the product, and profiling Hot Stamping and Heat Transfer.
- Robot downloading, speed more fast.
