1. Three-dimensional workbench
• Functional principle: The three-dimensional workbench is a workbench that can be adjusted in the up and down, left and right, front and back and angle directions according to the requirements of the printing process. As the products involved in pad printing are becoming more and more complex, it is not only required to print multiple times of different colors at different positions, angles and even directions of the products, but any adjustment of the workbench will make it easy to complete all printing tasks of a product on one machine, greatly shortening the delivery time and reducing the inconvenience caused by frequent replacement of printing plates and even replacement of inks.
• Advantages: Improve the versatility of the equipment, can adapt to products of various specifications, and reduce the cost of replacing equipment due to product differences. At the same time, the precise adjustment function helps to improve the printing quality, especially when dealing with complex-shaped products, the printing position can be better controlled.
2. Automatic rotation system of rubber head
• Functional principle: The system is mainly composed of a rubber head and a rotating device. The rubber head is installed on the rotating device. When it needs to be dipped in ink, the rotating device drives the rubber head to rotate accurately to the ink dipping position, and the ink dipping mechanism ensures that the rubber head can evenly dip in the right amount of ink. During the ink dipping process, the rotation of the rubber head can make all parts of it fully contact the ink to ensure uniform ink distribution.
3. PLC touch screen operating system
• Functional principle: PLC (Programmable Logic Controller) coordinates the actions of various parts of the pad printing machine through pre-written programs. The touch screen serves as a human-machine interaction interface. The operator can set various parameters such as printing speed, rubber head movement trajectory, ink dipping time, etc. by touching the icons, buttons and menus on the screen. At the same time, the touch screen can also display the operating status and fault information of the equipment.
• Advantages: The operation interface is intuitive and friendly, easy for operators to understand and operate. Complex control logic can be implemented to accurately control the working process of the pad printing machine. And it can store the printing parameters of a variety of different products, which is convenient for quick call when producing different products, improving the flexibility and efficiency of production.
4. Full servo control system
• Functional principle: The full servo control system uses servo motors to drive the key components of the pad printing machine, such as the rotation of the rubber head, the sliding action of the oil cup, the forward movement and lifting action of the rubber head, etc. The servo motor can achieve high-precision position control, speed control and torque control by receiving precise control signals from the PLC. For example, during the movement of the rubber head, the servo motor can accurately control the position and movement speed of the rubber head to ensure that the rubber head can accurately print the pattern at the specified position of the product.
• Advantages: It provides high-precision motion control, so that the pad printer can meet the printing requirements of complex products, such as excellent performance in the printing of tiny or high-precision patterns. At the same time, the servo control system has the characteristics of fast response speed and high stability, which can improve the production efficiency and printing quality of the equipment.
5. Automatic rubber head replacement device
• Functional principle: The automatic rubber head replacement device includes a rubber head storage unit, a replacement actuator and a positioning mechanism. When the rubber head needs to be replaced, the replacement actuator takes out the new rubber head from the storage unit, and then accurately installs it to the rubber head installation position of the pad printer, and ensures the installation accuracy of the rubber head through the positioning mechanism.
• Advantages: In the production process, rubber heads of different shapes, sizes or materials may need to be used according to different products or printing requirements. The automatic replacement device for the pad head can quickly and accurately complete the replacement of the pad head, reducing the time and error of manual replacement of the pad head, improving production efficiency, and can better adapt to the full-function pad printing needs of complex products.
6. CE certification
• Meaning and importance: CE certification is a product safety, health and environmental certification mark, indicating that the pad printer meets the basic requirements of relevant directives and coordinated standards of the European Union. This means that many factors such as mechanical safety, electrical safety, and electromagnetic compatibility are considered in the design and manufacturing process of the product. The pad printer is equipped with a safety door to ensure that the pad printer can only move when the safety door is closed. The machine is also equipped with a safety grating. Once a foreign object breaks into the machine, the pad printer will automatically stop to ensure zero damage to the human body.
• Benefits to users: For users in the European market, pad printers with CE certification can be legally sold and used in EU countries. At the same time, CE certification is also a guarantee of product quality and safety, allowing users to be more assured during use.
7. Full-function pad printer for complex products
• Features and application scenarios: This pad printer has multiple functions and can handle products with various complex shapes and printing requirements. It can be used to print products of various materials, such as plastic, metal, ceramic, etc. It plays an important role in the surface printing of complex products such as electronic product housings, auto parts, toys, etc., and can print high-quality text, patterns, logos, etc. For example, in the printing of automotive interior parts, exquisite patterns and brand logos can be accurately printed on plastic parts with complex curves