Fully automatic high-speed bottle cap side hot stamping machine:
Principle
The hot stamping principle is adopted. Through the electric heating hot stamping head, the glue layer of the hot stamping paper is combined with the side of the bottle cap under the action of temperature and pressure. Then the separation layer of the hot stamping paper is separated from the base layer, and the glue layer, electroplating layer, color layer, etc. are hot stamped on the bottle cap to form logo text and other patterns.
Structure
• Feeding device: such as vibration plate, conveyor belt, etc., can transport the bottle cap to the hot stamping station in an orderly manner to ensure continuous and stable feeding.
• Clamping and positioning mechanism: can accurately fix the position of the bottle cap to ensure hot stamping accuracy. Like pneumatic or mechanical clamping devices, they can adapt to different specifications of bottle caps, and some also have automatic adjustment functions.
• Hot stamping head and heating system: The hot stamping head is generally a flat hot plate, which can be installed with a metal plate or a silicone rubber plate, and can be pressed against the side of the bottle cap. There are heating elements inside, such as heating wires, heating tubes, etc., which can quickly heat up and accurately control the temperature. The temperature range is 0℃-300℃.
• Transmission system: It mostly adopts a combination of mechanical transmission, PLC control, and pneumatic control. For example, the high-speed precision cylinder moves up and down, so that the hot stamping plate and the bottle cap move accurately relative to each other, ensuring the quality and efficiency of hot stamping.
• Control system: With PLC as the core, it is equipped with a touch screen operation and display system to achieve automatic control. It can set parameters such as hot stamping speed, temperature, pressure, time, etc. It also has functions such as fault alarm and automatic detection, such as no hot stamping, low air pressure alarm, etc.
Performance
• Hot stamping speed: Generally, 3000-3600 bottle caps can be hot stamped per hour, with high production efficiency, which can meet the needs of large-scale production.
• Hot stamping accuracy: With the help of high-precision sensors and precision transmission systems, the hot stamping position is accurate, the pattern and text are clear, complete, uniform, and the deviation is small.
• Stability: The structural design is reasonable, high-quality components and advanced control systems are used, the operation is stable and reliable, there are few faults, and the service life is long.
• Adaptability: It can adapt to a variety of bottle caps, such as plastic, metal, etc. By replacing some accessories or adjusting parameters, bottle caps of different specifications and sizes can be hot stamped.
• Safety: It has complete safety protection devices, such as protective doors, light curtain sensors, emergency stop buttons, etc., to prevent operators from getting hurt.
Full automatically cap-side hot stamping Machine //Structure
Feeding
Crawling robot
Initial position
Sensor control , Guide rail
Working table
8 stations rotating disk, index plate control
Surface treatment
Heat air
Top-bottom identification
Sensor and Machine device
Press
Vertical press
Temperature control
IR Heater, automatically controlling
Foil collecting
Automatically collecting
Blanking
Automatically
Full automatically cap side hot stamping machine //Usage and characters
Guide
Common type of bottle with the top side of the gilt; Suitable for all kinds of caps made of plastic material gilt;
With the smooth side of the cap are suitable for this machine gilt;
Also for some of the cosmetic cover a diameter less than 40mm gold foil.
With automatic transmission is fully automatic stamping machine cap, the cap for a top side of the gilt automatic stamping machine;
Structural design of the central compact structure; bottle feeding from the side, facing into the stamping station;
Stable horizontal movement, the frequency motor control, stamping pressure evenly, stamping quality;
Programmable logic controller fine-tuning various parameters, a good user interface;
Set a single machine debugging feature operation is set up can be fully functional operation;
As the bottle with the top and bottom of the points, the machine can automatically identify, saving labor costs and labor intensity.
Application fields
35mm in diameter, about the various sides of the foil cap;
All kinds of plastic material cap bronzing;
Various painted metal surface on the side of the bottle cap gilt;
Liquor industry, plastic containers and packaging industry, cosmetics industry, cap side tipping.
Full automatically cap-side hot stamping Machine //Parameter
Technical parameters
Total consume Wattage: 260W;
Stamping temperature Rnange:20∼300℃;
Compress air Pressure﹕5－8Bbar;
Products Diameter:﹕（φ15~Φ35mm）×（20~60mm）
Max stamping Speed:2000-3000pcs/h
Outer dimension: 2300×2160×1200mm;
Net weight(kg) : 420;
Motor wattage: 1500W;
Power supply: 220V;
Heater wattage: 800W IR.
Works supply
110V-220VPower supply；
5-7Bar Compress air；
Package list
Package size: 2770×1680×1790MM;
Gross weight: 745kg
CBM: 8.329
H.S.Code
8443198000
Certificate
CE
Full automatically cap-side hot stamping machine //Advantage
Function
Vertical cylinder pressure mechanism design, a strong pressure;
Stamping head can be adjusted for back-front, Left-right, Up-down, easy to operate safely and quickly;
Used for 8-bit rotary type feeding mechanism, significant savings in preparation time, improve the stamping speed;
Stamping pressure, temperature, time stamping adjustable;
Automatic foil feeding , Foil collection, and adjustment;
Lift stamping head height adjustable;
Bin storage, automatic Crawler installed for cap feeding;
Automatically distinguish device between top or Bottom of cap to ensure the correct position into the gilt;
Automatic stamping process;
The use of advanced modular program-controlled device, together with touch-screen display control component of the operating system, the action using SMC Corporation pneumatic control;
With a square column design, the machine structure, solid and durable;
Shift the amount of imported high precision sensor control, to ensure that the hot stamping effect more perfect;
Precision linear bearing high-quality, durable, lightweight and flexible to ensure that the machine is running, to extend the mechanical life.
IR heating, heating, high efficiency, stability and ensure stamping quality.
Rotary table design automatic inflatable device for stamping cap sideways
Application︰
Most of the containers need to be closed with lids to achieve the purpose of long-term preservation of products. The hot stamping of lids is also a decoration issue that is generally concerned in the industry. The hot stamping of lids is divided into side stamping and top stamping. The structure of the machine is roughly the same, except that During the process, the hot stamping on the top of the bottle cap adopts flat stamping, and the ironing head only moves up and down, while the hot stamping on the side of the bottle cap requires the rotation of the fixture and the left and right movement of the ironing head. Automatic bottle cap hot stamping usually consists of automatic crawler feeding system, prepress processing system, positioning system, workbench, hot stamping system, and automatic unloading system. Because bottles and bottle caps are widely used in all aspects of life and are used in large quantities, the speed requirements for automatic hot stamping machines are very high. It is widely used in plastic packaging, medicine, cosmetics, stationery, wine, washing supplies and other industries.
Advantages︰
1. Efficient production: Feeding system, vertical turntable, automatic hot stamping, automatic unloading, integrated and compact design, can achieve continuous work. The hot stamping workpieces will be automatically installed on different stations of the vertical turntable. As the turntable rotates, they will pass through in turn. The hot stamping head is used for processing, and the production efficiency is significantly improved. The hot stamping head is equipped with an efficient heating system, which can reach the set hot stamping temperature in a short time and maintain temperature stability, reducing the preheating waiting time and speeding up the hot stamping speed.
2. High-precision hot stamping: The vertical turntable is controlled by a high-precision divider, and each component is precision processed using CNC machine tools to ensure that the position of the workpiece on the turntable is accurate. When the workpiece reaches the hot stamping station, the hot stamping plate can accurately contact the surface of the workpiece to ensure hot stamping. The positional accuracy of patterns or text.
3. High degree of automation: • Automatic control: Using advanced control systems, such as PLC control systems, etc., equipped with visual operation interfaces, such as touch screens, etc., it can realize automatic control of the hot stamping process, including precise control and adjustment of parameters such as temperature, pressure, time, etc. Operators only need to perform simple settings and operations to complete the entire hot stamping process, which reduces the difficulty and labor intensity of manual operations and also reduces the impact of human factors on the quality of hot stamping. • Automatic feeding and collecting: The vertical turntable automatic hot stamping machine is equipped with automatic feeding and collecting devices according to the characteristics of the product, so that the product can automatically complete all tasks such as product placement, positioning, detection, and hot stamping, reducing manual intervention and improving efficiency. Productivity and work safety.
4. Strong stability: The whole machine adopts a solid steel structure frame, and the turntable is made of high-strength bearing steel after turning and grinding. All mechanical components are processed by skilled masters in strict accordance with the drawings, ensuring the stability and reliability of the machine during long-term operation. It is durable and can withstand high-speed operation and frequent hot stamping operations, reducing machine failure rate and maintenance costs. • Good temperature stability: Advanced heating system and temperature control technology can ensure the stability of hot stamping temperature and avoid the impact of temperature fluctuations on hot stamping quality. Even when working continuously for a long time, it can maintain a stable hot stamping effect.
