The lids of some cosmetics and alcoholic products need to be printed with precise scales and have certain positioning requirements in the circumferential direction. This requires a curved surface pad printing machine controlled by a servo motor. The pad printing machine adopts a transverse oil cup structure and is installed with shuttle work. The cover can be installed on the rotating axis of the workbench and has a servo motor to control the rotation angle. It can be rotated at a certain angle before pad printing is completed.
High-precision cylindrical bottle cap pad printer:
Servo rotary table
• Precise positioning and angle control: The servo rotary table relies on high-precision servo motor drive to achieve precise positioning and angle adjustment of cylindrical products such as bottle caps. During the pad printing process, the bottle cap can be accurately rotated to the specified angle to ensure that the pad printing pattern is accurately printed on the preset position of the bottle cap with minimal error. For example, the brand logo can be accurately printed in the center of the bottle cap to meet the requirements of high-precision printing.
• Flexible adaptation to different specifications: It can be flexibly adjusted according to the different sizes and shapes of bottle caps. Whether it is a beverage bottle cap with a larger diameter or a small cosmetic bottle cap, the workbench can adapt to the corresponding cylindrical product through simple parameter settings or mechanical structure adjustments, stably carry and rotate the bottle cap, provide good basic conditions for pad printing operations, and greatly broaden the scope of application of the equipment.
• Improve production efficiency: The servo system allows the rotation speed of the workbench to be adjusted as needed. When printing bottle caps in batches, the rotation speed can be reasonably set according to factors such as the complexity of the printed pattern and the drying time of the ink, so as to achieve fast and accurate positioning and pad printing, speed up the overall production rhythm, and help to efficiently complete large-scale bottle cap pad printing tasks.
Horizontal scraping oil cup
• Uniform ink supply to ensure quality: The horizontal scraping oil cup adopts a horizontal scraping method to make the ink distributed in the oil cup particularly evenly. For pad printing of bottle caps, the amount of ink dipped by the print head each time can be kept highly consistent, thereby ensuring that the color saturation of the printed pattern is uniform and stable, and there will be no local color depth differences, so that the printing effect of the text, pattern, etc. on the surface of the bottle cap is clear and beautiful, effectively improving the quality of pad printing.
• Save ink and easy maintenance: This scraping design helps to accurately control the amount of ink used, reduce ink waste, and reduce production costs. At the same time, the structure of the horizontal scraper oil cup itself is relatively simple. When it is necessary to replace the ink or perform daily cleaning, the operator can clean the inside of the oil cup more conveniently to ensure that it always has good ink supply performance and reduce the adverse effects of ink problems on pad printing quality.
Touch screen operation
• Easy and intuitive operation: The touch screen operation interface is concise and clear, and many complex functions and parameter settings are integrated on the visual panel. The operator can easily complete the setting of key parameters such as pad printing speed, pressure size, number of printings, etc. by simply touching the corresponding icons and buttons on the screen. The operation process is simple and easy to understand, just like operating common smart electronic devices. Novices can also quickly get started and operate proficiently, greatly reducing the operating threshold.
• Real-time status monitoring: The touch screen can also display various working status information of the pad printer in real time, such as the number of current printings, the remaining ink in the oil cup, the angle and speed of the servo rotary table, and whether there are any fault prompts on the equipment. Based on this, the operator can promptly discover abnormal conditions in the operation of the equipment and quickly make corresponding treatments to ensure that the pad printing work can be carried out continuously and stably, thereby improving the reliability and production efficiency of the equipment.
Advantages of pad printing for high-precision cylindrical product bottle caps
• Meet the needs of fine printing: As an important part of product packaging, bottle caps often require high printing accuracy. For example, some high-end wine bottle caps and branded cosmetic bottle caps need to print exquisite patterns, clear texts, and accurate anti-counterfeiting logos. With the synergy of the above-mentioned features, this pad printer can well meet these fine printing needs and improve the overall aesthetics and brand recognition of the bottle caps.
• Ensure stable printing quality: From the precise positioning of the servo rotary table, the uniform ink supply of the horizontal scraper oil cup, to the precise control of the touch screen operation, each link cooperates with each other to ensure that the printing quality can be highly consistent during the pad printing process of different batches of bottle caps, and there will be no quality problems such as pattern offset and color unevenness, which helps to maintain the high-quality image of product packaging and enhance consumers' recognition and trust in the product.
• Expanded application areas: Due to its high-precision pad printing capability, it is not only suitable for bottle cap printing in common food, beverage, cosmetics and other industries, but also can meet the needs of some special product cap printing with strict precision requirements, such as high-end health products, limited edition collectibles and other products. The printing of bottle caps has broadened the application scope of the equipment in the field of packaging printing and provided a reliable printing solution for related companies.
The characteristics of this pad printer are closely matched, making it have an outstanding performance in pad printing of high-precision cylindrical product bottle caps. Whether it is to ensure printing quality or improve production efficiency, it can play an important role and meet diverse market needs.
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P1-412CRRS One color pad printer with lateral movement cup //Structure
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Working table
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Standard working table with 3-size adjustment
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Ink supply system
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Closed -type system
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Plate type and size
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0.3mm Thin steel plate. Size ：100*300mm.
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Pad dropping control
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Simple-cylinder , simultaneously pressing
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P1-412CRRS One color pad printer//Usage and characters
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Guide
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- Transverse movement pattern using the sealed cup, the plate can be placed even greater, larger print area;
- With sealed cup to protect environment ， VOC volatilization reduced 86% and save ink over 25%.
- With coin aluminum structure ensure more stabilization and long life.
- Independent cylinder to drive sealed cup ensure removing ink completely. Make min Pressure to remove ink and prolong the life of sealed cup and steel plate;
- Both thick steel plates and thin steel plates installed , Choose according to customer requirements.
- Can print almost small size objects . So sold very nice in the world.
- Widely used in the industry field of cosmetics case, electron parts, Toys, plastics production, Housewares, gifts, decorations.
- Completely printing solution including ink and thinner , fixtures, steel plates, rubber pads provided when you send us samples;
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Application fields
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Electrons, hardware, autos, toys, gifts, Plastics, household appliances, artwork, stationery, adornment, cosmetic, commodity, sport goods, decorative lightings, woodwork, office supplies, Photo Materials, Kitchen utensils, Hotel supplies, Computer, Mobile, etc., industrial field.
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P1-412CRRS One color pad printer //Parameter
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Technical parameters
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- Max. steel plate: 100 ×300mm；
- Ink cup size: Ф90mm；
- Max. printing area :50×380 mm ；
- Printable color quantity:1；
- Max. printing speed: 1000 pcs/h;
- Table size: 165*500mm
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Works supply
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- 110V-220VPower supply；
- 5-7Bar Compress air；
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Package list
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- Package size:1.270×0.570×1.470m;
- Gross weight: 176Kg;
- CBM: 1.064133
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H.S.Code
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8443198000
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Certicate
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CE
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P1-412CRRS One color pad printer //Advantage
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Function
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- The three-dimensional adjustable workbench can be adjusted up and down, front and back, left and right, and rotated, which is conducive to precise alignment printing;
The shuttle of the workbench is controlled by a servo motor; the rotation of the fixture is controlled by a servo motor;
Human-machine interface operation control makes movements more precise and reliable;
The body is made of die-cast aluminum, which is light and strong;
The oil cup ink supply system is adopted to save ink and prevent VOC in the ink from evaporating into the air to pollute the environment, thus ensuring the health of operators;
The oil cup slide uses an independent pushing cylinder, which reduces the scraping pressure and makes the scraping cleaner;
The oil cup slides horizontally, suitable for printing products with longer length;
Both tungsten steel rings and ceramic rings can be used, and they are easy to replace;
It has an empty line ink leveling function, and temporary shutdown can prevent the ink from drying and solidifying inside the oil cup;
Use world-famous pneumatic components to ensure long service life of the machine;
The sliding shaft of the rubber head seat is precision ground with high hardness hardened guide shaft, which has good wear resistance.
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