Flat screen printer with flat UV curing machine
Function
• Rapid curing: By emitting ultraviolet rays of a specific wavelength, the photoinitiator in the ink or coating reacts quickly, achieving the transition from liquid to solid in a short time, and improving production efficiency.
• Enhanced performance: The cured ink or coating has stronger adhesion, better wear resistance, and improved chemical resistance, making the printing effect more durable and high-quality, improving the quality and appearance of the product.
Structure
• UV lamp: It is the core component that emits ultraviolet rays. Its power and wavelength are determined according to the curing requirements. For example, the commonly used wavelength range is between 365-405nm.
• Reflector: Usually made of high-reflectivity materials, such as aluminum reflector, its function is to concentrate the ultraviolet rays emitted by the UV lamp to the surface of the printed material to improve the utilization efficiency of ultraviolet rays.
• Conveyor system: It consists of a conveyor belt and a drive motor to ensure that paper, film or plastic materials pass through the curing area at a uniform speed, so that the curing effect is uniform and consistent.
• Cooling system: Because UV lamps generate a lot of heat when working, the cooling system can prevent the equipment from overheating and ensure the normal operation and curing effect of the equipment.
How to use
• Installation and debugging: Install the UV curing machine at the output end of the flat screen printer, ensure that the conveying system matches the discharge direction and speed of the screen printer, and adjust the height and angle of the UV lamp to keep it at a suitable distance and irradiation angle from the surface of the printed material.
• Setting parameters: Set the power, curing time and other parameters of the UV lamp according to factors such as the type of printing material, the nature of the ink or coating, and the printing speed. For example, for ink curing on thick paper, higher power and slightly longer curing time may be required.
• Start operation: Start the UV curing machine and the flat screen printer. After the printed material is output from the screen printer, it enters the conveyor belt of the UV curing machine and passes through the curing area at a uniform speed to complete the curing process. During operation, pay attention to the curing effect and adjust the parameters in time if there is any abnormality.
There are many drying methods for ink printed on the product, and UV drying is a common one: Photosensitive resin is used as a binder in UV ink, which will cause a cross-linking reaction under the irradiation of ultraviolet rays, thereby triggering the curing of the ink. UV curing needs to use As for the UV curing machine, a separate UV curing machine can be used with a screen printing machine and an offset printing machine. There are also quite a few UV curing systems installed on the automatic screen printing machine. The UV curing machine is mainly divided into a light source system and a conveyor belt. The product will enter the light source irradiation unit through the conveyor belt to complete the curing process. UV curing machine is mainly divided into surface UV curing machine and flat UV curing machine
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Flat UV Drying Machine//Usage and characters
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Guide
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- UV curing for CD;
UV curing for Small-dimension Electronic products;
UV curing for circuit wafer UV gule;
UV curing for Inkjet cartridge of printer；
Test on UV printing Ink.
- Used in the field of post-printing by UV ink. Exposure through UV light onto the film of UV ink to let it dry.
- Drying to UV ink printed onto paper, PVC etc soft and thin substrates;
- Connecting with offset printer to cure UV ink;
- Suitable for Spot UV process with flat vacuum screen printer;
- Curing some soft materials after coating by roller ;
- Entering mouth adjustable make different objects curing;
- Temperature controlled automatically ensure Objects drying on lower temperature
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Application fields
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- Electron, Hardware, Auto, Toys, Gifts, Plastics parts，
- Plastics products, House appliances, work of art, Stationery, Ornament, cosmetic, sports apparatus .UV drying for UV ink .
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Flat UV Drying Machine//Parameter
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Technical parameters
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M-50250UVC
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M-80250UVC
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- Conveyer width：500mm;
- Total wattage：9KW;
- Wind fan wattage：200W/380V;
- Conveyer motor wattage：1000W/1P/380V;
- ConveyEr speed：0~10m/min;
- Speed adjustment：Stepless;
- Lamp wattage:5.6KW/380V×2pcs;
- Max height of production: 80mm.
- Entrance Length: 650mm.
- Drying length: 1200mm.
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- Max curing Objects:800×60mm(W×H);
- Total Wattage:9KW;
- Fan Motor Wattage：1000W/380V;
- Transport Motor wattage：1000W/1P/380V;
- Conveyer speed：0~10m/min;
- Speed adjustment mode：stepless;
- Lamp wattage:5.6KW/380V×2pcs.;
- Max objects height： 80mm
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Works supply
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Package list
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Outer Dimension: 2.500×0.560×1.370m；
Net weight: 296KG
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Package Dimension: 2.58×0.85×1.35m；
Gross weight: 379KG; CBM:3.364945
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Package Dimension: 2.670×1.10×1.420m；
Gross weight: 395KG; CBM:4.17054
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H.S.Code
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8443198000
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Certificate
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CE
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Flat UV Curing Machine//Advantage
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Function
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- The conveyer speed can adjustment according to the products drying condition;
- Conveyer belt made by teflon materials;
- Famous brand UV lamp installed ;
- Cooling fan installed on the side to remove the heat in curing chamber;
- Teflon conveyer belt and resist high temperature. function.
- Electrical components and control systems using Famous brand to ensure stable Curing quality.
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