The ink used for screen printing is called screen printing ink. Screen printing ink should be selected according to the material of the product. Screen printing ink is composed of pigment, binder, additive and solvent. Pigment determines the color, binder plays a bonding role, allowing the pigment to adhere to the surface of the printed material, additives can improve the performance of the ink, such as drying speed, etc. Solvents are mainly used to adjust the viscosity of the ink.
Classification by drying method
• Volatile drying ink: Drying is achieved by solvent evaporation. This type of ink dries relatively quickly. After printing, the solvent evaporates quickly, causing the ink to solidify on the surface of the substrate. It is often used for printing on materials such as paper and plastic film.
• Oxidative polymerization ink: The drying process depends on the oxidative polymerization reaction between the ink and oxygen in the air. It dries slightly slower, but the ink film formed after drying is tough, and it is more commonly used when printing on the surface of hard materials such as metals.
• Two-component reactive ink: It consists of two components, which undergo a chemical reaction after mixing and dry and solidify. This type of ink has excellent performance after curing, such as in the printing of some industrial products with high requirements for hardness and wear resistance.
All three inks mentioned above can be dried naturally or used in conjunction with an IR tunnel oven to improve drying efficiency.
• UV curing ink (UV ink): Under ultraviolet light, the photoinitiator in the ink initiates a polymerization reaction and cures instantly. It has the advantages of extremely fast curing speed and good environmental performance, and is widely used in printing electronic product housings, high-end packaging, etc.
UV ink should be used with a UV curing machine, flat products with a flat UV curing machine, and cylindrical products with a curved UV curing machine.
Classification by product material
• Fabric ink: used for printing on various fabrics, such as clothing, home textiles, etc. This ink needs to have good flexibility and friction resistance to adapt to the stretching of the fabric and friction in daily use.
• Plastic ink: developed for different plastic materials, such as polyvinyl chloride (PVC), polyester (PET), ABS, PC, PP, etc., can firmly adhere to the plastic surface to ensure the clarity and durability of the printed pattern.
• Metal ink: used for printing on metal surfaces, can provide good adhesion, while having corrosion resistance and metallic luster, used for decoration and identification of metal products, etc.
• Glass and ceramic ink: Printing on glass and ceramic materials requires special processes such as high-temperature firing to firmly bond the ink to the substrate. It is often used for the decoration of glass products and the painting of ceramics.
• Paper ink: Mainly used for paper printing, including ordinary paper, cardboard, corrugated paper, etc. Inks with different properties can be designed according to the different uses of paper, such as book printing, packaging printing, etc.
Different product materials have different properties of inks, and their drying methods are also different. Different drying methods require different post-printing equipment to cooperate.
Substrates
|
Materials
|
Characteristic
|
Purpose
|
Ink type
|
Proposal
|
Plastics
|
ABS,PS
PMMA,
|
Polar polymer, surface tension large,can be dissolved in many solvents, good printability
|
Household appliances, office supplies, toys, gifts, handicrafts, electronic products, electrical and other industries
|
Solven base ink
UV ink
|
ABS
Marabu SR
|
Rigid
PVC
PC
|
Can be dissolved
in a variety of solvents, temperature-sensitive, softness, suitable for the production of signage.
|
Machine signs, dashboard, leather, mineral water barrel.
|
Solven vase ink
UVink
|
MPS
Marabu GO
Marabu UVC
|
|
Soft
PVC
|
Rubber-like, the surface tension, good softness, contain plasticizers, removing a component of the plasticizer in the ink is required.
|
Artificial leather,raincoat,wire,Tablecloth。
|
Solven base ink
|
PVC
Marabu GO
|
|
PET
|
High temperature resistance, and poor ductility, good dimensional stability, and surface tension
。
|
Blister Packaging Machinery face plate, sticker, decorative materials
|
Solven base ink
UV ink
|
PET
Marabu MC UVC
|
|
PP
|
Smooth and shining, toughness and shaping in the middle, the density is less than 1, small surface polarity
。
|
Plastics container,Cosmetic package,film,Household appliance
|
Solven base
Component ink
UV ink
|
PPT
Marabu PP
|
|
PE
|
Good toughness, low surface tension, the density is less than 1, the surface structure easy to recover after stretching
|
Plastics container,soft tube, cosmetic case, caps
|
Solven base ink
Component ink
UV ink
|
PPT
Marabu PP
|
|
POM
PA
|
Surface polarity, printing
is difficult
。
|
Container packaging, electrical products, circuit board industry, paint products, arts and crafts
|
Heat set ink
Component ink
|
PPT
Marabu PY
|
|
Paper
|
|
Structure is
loose, absorbent, shape fixed
。
|
Book cover, paper tube, paper boxes, gift boxes, product packaging
|
Solven base ink
UV ink
|
UVP
Marabu UVGO
|
Wooden
|
|
Structure is
loose, absorbent, shape fixed
|
Furniture, chopsticks, handle, gift boxes, school supplies, toys
|
Solven base ink
UV ink
|
VIC
Marabu SR
|
Metal
|
Nature
Varnish surface
|
High strength, non-absorbent. Good abrasion resistance, poor absorption
|
Household appliances, kitchenware, daily necessities, fixtures, auto parts, machinery and accessories.
|
Solven base ink
UV ink
Heat set ink
Component ink
|
KC
Marabu GL
|
Glass
|
|
The various oxides constituting the network structure, having a fixed shape, smooth surface absorption force difference.
|
Tableware, ornaments, cosmetics, packaging, furniture products, advertising products, container
|
Solven base ink
UV ink
Heat set ink
Component ink
|
KC
Marabu G
L
|
Ceramic
|
|
The dense structure, Poor absorbent, smooth surface.
|
Building materials, bottle packaging, sanitary equipment, utensils
|
Solven base ink
Componentink
Heat ink
|
KC
Marabu GL
|
Fabric
|
|
Loose structure, surface differences, has a large compression space
|
Clothing, footwear, home furnishings,
|
Dyestuff type
Pigment type
|
KCF
|
How to use ink?
Ink is usually added with diluent before use, and some inks need to be mixed with multiple inks for color matching, and some functional inks may need to add hardeners, fillers, etc. Manual mixing can be used when the amount of ink is not large, but when the amount of ink is large, it is recommended to use an ink mixer, which is easier to fully mix the ink components to achieve a stable and uniform colloidal state. Plays an important role in color stability and printability stability.