Product Description

     Wine bottle caps, cosmetic caps, food caps, fully automatic high-speed hot stamping machines are highly efficient equipment designed for hot stamping of small objects such as wine bottle caps and cosmetic caps:

Equipment structure

• Automatic feeding system: Vibrating plates or conveyor belts are used to quickly and orderly transport wine bottle caps and cosmetic caps to the hot stamping station, ensuring stable material supply and improving overall production efficiency.

• Precision positioning device: Through optical sensors, mechanical fixtures, etc., the bottle caps entering the hot stamping station are accurately positioned to ensure that the hot stamping pattern or text can be accurately printed at the predetermined position of the bottle cap to avoid deviation.

• Hot stamping system: It includes hot stamping templates and heating components. The hot stamping templates are customized according to the design requirements of wine bottle caps and cosmetic caps, with corresponding patterns, texts and other elements. The heating component can heat up quickly, so that the hot stamping foil fits tightly with the surface of the bottle cap at high temperature to achieve pattern transfer.

• High-speed transmission system: It is composed of high-performance motors, belts, chains, etc., which can quickly drive the hot stamping parts to move between each station, realize fast and continuous hot stamping operations, and meet the requirements of high-speed production.

• Control system: Using advanced PLC control system, it can accurately control the parameters such as hot stamping temperature, pressure, time and equipment running speed. It also has functions such as fault diagnosis and automatic alarm to ensure stable and efficient operation of the equipment.

Workflow

• Feeding: The wine bottle cap or cosmetic cap is transported to the hot stamping preparation station through the automatic feeding system, waiting for hot stamping operation.

• Positioning: At the hot stamping station, the precise positioning device is used to determine the exact position of the bottle cap, so that it is fixed and prepared for the next hot stamping.

• Hot stamping operation: The heating component of the hot stamping system heats the hot stamping template to the appropriate temperature, and then uses a certain pressure to make the hot stamping foil contact with the surface of the bottle cap, and completes the transfer of the pattern or text within the set time to form a hot stamping effect.

• Discharging: After the hot stamping is completed, the bottle caps are automatically collected or conveyed to the next process by the discharging device. The whole process is coherent and efficient.

Performance advantages

• High speed and high efficiency: It can realize fast and continuous hot stamping operations, and can complete the hot stamping tasks of a large number of wine bottle caps and cosmetic caps per hour, which greatly improves production efficiency and is suitable for large-scale production needs.

• High hot stamping quality: With precise positioning and precisely adjustable hot stamping parameters, it ensures that the hot stamping pattern is clear, firm, and uniform in color, which meets the requirements of wine, cosmetics, etc. for the exquisite appearance of packaging.

• High degree of automation: Fully automated operation from feeding to discharging reduces manual intervention and labor costs, and also avoids errors and quality problems that may be caused by manual operation.

• Wide applicability: It can adapt to wine bottle caps and cosmetic caps of different shapes, sizes, and materials. It only needs to replace the corresponding hot stamping template and adjust some parameters to meet the diverse hot stamping needs.

Application scenarios

     In the wine brewing industry, it is used for hot stamping of wine bottle caps, such as the caps of high-end liquor and wine, to add a sense of luxury and recognition to the product packaging. In the field of cosmetics production, this equipment is also often used for hot stamping of cosmetic caps such as lipstick caps and face cream bottle caps to enhance the beauty of product packaging and brand image.

Machine function

• Vertical cylinder pressure mechanism design, a strong pressure;
• Stamping head can be adjusted for back-front, Left-right, Up-down, easy to operate safely and quickly;
• Used for 8-bit rotary type feeding mechanism, significant savings in preparation time, improve the stamping speed;
• Stamping pressure, temperature, time stamping adjustable;
• Automatic foil feeding , Foil collection, and adjustment;
• Lift stamping head height adjustable;
• Bin storage, automatic Crawler installed for cap feeding;
• Automatically distinguish device between top or Bottom of cap to ensure the correct position into the gilt;
• Automatic stamping process;
• The use of advanced modular program-controlled device, together with touch-screen display control component of the operating system, the action using SMC Corporation pneumatic control;
• With a square column design, the machine structure, solid and durable;
• Shift the amount of imported high precision sensor control, to ensure that the hot stamping effect more perfect;
• Precision linear bearing high-quality, durable, lightweight and flexible to ensure that the machine is running, to extend the mechanical life.
• IR heating, heating, high efficiency, stability and ensure stamping quality.
• Rotary table design automatic inflatable device for stamping cap sideways

Full automatically cap-top hot stamping Machine //Structure
Feeding	Crawling robot
Initial position	Sensor control , Guide rail
Working table	8 stations rotating disk, index plate control
Surface treatment	Heat air
Top-bottom identification	Sensor and Machine device
Press	Vertical press
Temperature control	IR Heater, automatically controlling
Foil collecting	Automatically collecting
Blanking	Automatically
Full automatically cap top hot stamping machine //Usage and characters
Guide	Common type of bottle with the top top of the gilt; Suitable for all kinds of caps made ​​of plastic material gilt; With the smooth side of the cap are suitable for this machine gilt; Also for some of the cosmetic cover a diameter less than 40mm gold foil. With automatic transmission is fully automatic stamping machine cap, the cap for a top side of the gilt automatic stamping machine; Structural design of the central compact structure; bottle feeding from the side, facing into the stamping station; Stable horizontal movement, the frequency motor control, stamping pressure evenly, stamping quality; Programmable logic controller fine-tuning various parameters, a good user interface; Set a single machine debugging feature operation is set up can be fully functional operation; As the bottle with the top and bottom of the points, the machine can automatically identify, saving labor costs and labor intensity.
Application fields	35mm in diameter, about the various sides of the foil cap; All kinds of plastic material cap bronzing; Various painted metal surface on the side of the bottle cap gilt; Liquor industry, plastic containers and packaging industry, cosmetics industry, cap side tipping.
Full automatically cap-top hot stamping Machine //Parameter
Technical parameters	Total consume Wattage: 260W; Stamping temperature Rnange:20∼300℃; Compress air Pressure﹕5－8Bbar; Products Diameter:﹕（φ15~Φ35mm）×（20~60mm） Max stamping Speed:2000-3000pcs/h Outer dimension: 2300×2160×1200mm; Net weight(kg) : 420; Motor wattage: 1500W; Power supply: 220V; Heater wattage: 800W IR.
Works supply	110V-220VPower supply； 5-7Bar Compress air；
Package list	Package size: 2770×1680×1790MM; Gross weight: 745kg CBM: 8.329
H.S.Code	8443198000
Certificate	CE

Application︰
Most of the containers need to be closed with lids to achieve the purpose of long-term preservation of products. The hot stamping of lids is also a decoration issue that is generally concerned in the industry. The hot stamping of lids is divided into side stamping and top stamping. The structure of the machine is roughly the same, except that During the process, the hot stamping on the top of the bottle cap adopts flat stamping, and the ironing head only moves up and down, while the hot stamping on the side of the bottle cap requires the rotation of the fixture and the left and right movement of the ironing head.
Automatic bottle cap hot stamping usually consists of automatic crawler feeding system, prepress processing system, positioning system, workbench, hot stamping system, and automatic unloading system. Because bottles and bottle caps are widely used in all aspects of life and are used in large quantities, the speed requirements for automatic hot stamping machines are very high. It is widely used in plastic packaging, medicine, cosmetics, stationery, wine, washing supplies and other industries.

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