Automatic roll to roll hot stamping machine

Automatic roll to roll hot stamping machine

Model No.︰H-TC1000KTD

Brand Name︰KC

Country of Origin︰China

Unit Price︰US $ 38460 / pic

Minimum Order︰1 pic

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Product Description

    The fully automatic roll-to-roll precision servo hot stamping machine is a professional equipment used for hot stamping of roll materials such as paper and film.:

Structural composition

• Unwinding system: driven by a servo motor, equipped with a photoelectric correction device and a magnetic powder tension control system, which can automatically correct the deviation of the roll material, accurately control the tension, ensure smooth unwinding and uniform material tension.

• Feeding system: composed of a high-precision servo motor and a precision transmission mechanism, which can accurately control the material conveying speed and position to ensure the precise alignment of the hot stamping pattern.

• Hot stamping system: including hot stamping plates, heating components and pressure components. The hot stamping plate is made of copper and other metal materials through engraving technology; the heating component can heat up quickly and evenly; the pressure component can provide stable pressure to ensure the hot stamping effect.

• Winding system: generally use the air expansion shaft structure, easy to load and unload, with the pneumatic automatic unloading device, the winding is neat and tight, and the winding diameter can reach about 1000mm.

• Control system: with PLC as the core, combined with the touch screen operation interface, the hot stamping temperature, pressure, speed and other parameters can be set and adjusted, and it also has functions such as automatic meter counting and no material alarm.

Working principle

After the coil is unrolled, it is transported to the hot stamping station through the feeding system. Under the command of the control system, the hot stamping system heats and pressurizes the surface of the coil, so that the metal layer on the electrochemical aluminum foil is transferred to the coil to form a hot stamping pattern. Finally, the winding system rolls the hot stamped coil into a finished product.

Features and advantages

• High precision: The application of the servo system makes the hot stamping accuracy reach ±0.1mm, the pattern is clear and accurate, and the packaging grade is improved.

• High efficiency: The hot stamping speed is generally 20-80m/min, with high production efficiency, suitable for large-scale production.

• Strong stability: The equipment operates stably, and the various systems work together, which can run continuously for a long time, reducing the failure rate and maintenance costs.

• High degree of automation: It has functions such as automatic feeding, deviation correction, meter counting, and alarm, which reduces manual intervention and improves the automation and safety of production.

• Wide range of applications: It can be used for hot stamping of various roll materials such as paper and film to meet the packaging hot stamping needs of different industries.

H-TC1000KTD Full automatically film hot stamping Machine //Structure

Feeding

Automatically

Initial position

Sensor control .

Working table

 Transport working table

Transport controlling

 Tension adustment device; automatically Position correcting set

Drawing identification

Sensor and service motor controlling

Press

Vertical press

Temperature control

Heating tube Heater, automatically controlling

Foil collecting

Automatically collecting

Blanking

Automatically

H-TC1000KTD Full automatically Film hot stamping machine //Usage and characters

Guide

  • This is a specific roll materials, such as films, web, stickers and design of automatic flat hot stamping machine;
  • Suitable for all kinds of roll material surface bronzing certain pitch;
  • Roll material surface bronzing, two cases, one is not printed materials, this relatively simple form gilt; another one is already printed materials, this form requires precision photoelectric bronzing recognition.
  • Stable lateral movement by inverter motor control, stamping pressure evenly, good stamping quality;
  • Programmable logic controller precisely adjust various parameters, a good user interface;
  • Set up a single machine debugging function operation, you can set up a fully functional operation.

Application fields

  • Unprinted roll surface bronzing various materials;
  • A variety of printed materials gilt rolls;
  • Suitable adhesive industry, plastic packaging industry, the composite film packaging industry.

H-TC1000KTD Full automatically film hot stamping Machine //Parameter

Technical parameters

  • Maximum stamping width: 1000 MM;
  • Maximum stamping area: 200 × 200MM;
  • Table size: 900mm × 500mm;
  • Maximum printing speed: 30-120pcs / min;
  • Transfer time range: 0-99 seconds;
  • Reeling foil time range: 0-99 seconds;
  • Stamping head down stroke: 60mm;
  • Maximum stamping pressure: 1000kg;
  • Heat Wattage: 4 * 500w = 2000w;
  • Power supply: 3 phase 380V;
  •  Drive motor power: 1000W.

Works supply

  • 3Phase 380V Power supply;
  • 5-7Bar Compress air;

Package list

  • Package size: 4750×1750×1600MM;
  • Gross weight: 4263kg
  • CBM: 13.715896

H.S.Code

8443198000

Certificate

CE

H-TC1000KTD Full automatically Film hot stamping machine //Advantage

Function

  • Microcomputer control, touch screen operating system;
  • Four Figure counter build in, high degree of automation;
  • High-precision tension control mechanism, film conveying smooth, uniform tension;
  • Stamping head position can be flexibly adjusted to any position in the film stamping;
  • Automatic temperature control system, precise and accurate temperature control;
  • Transfer time, Collecting time, temperature control to adjust the settings have been several significant ways;
  • High-precision electric Sensor control device, precise control of stamping pitch;
  • Stepless speed adjustment, stable and reliable machine operation speed;
  • Automatic alignment device, receives the paper part of the automatic collection;
  • High-precision stainless steel coil roll, stable and lasting life;
  • Rolls for products such as roll, roll film, the continuous self-adhesive label gilt.

Application︰ Hot stamping on roll materials is also a process often encountered in the packaging industry. Hot stamping on plastic film is more difficult because the film is very soft, easy to stretch, and difficult to position. After a long period of exploration, a brand-new hot stamping machine for roll film materials came out, which can stamp all materials such as PVC, PET, PP, PC, etc. with a width of 1M. The machine is equipped with an automatic tension system, an automatic correction system, and an automatic photoelectric tracking and alignment system, which is another weapon in the packaging industry.

Advantages︰
The hot stamping of roll materials usually needs to carry out continuous hot stamping on the whole roll according to a certain pitch. This kind of hot stamping machine is much more complicated than the hot stamping machine conveyed by single paper. The most important thing to solve the hot stamping of roll materials is Conveying and positioning problems of roll material. For the roll material without any printing, the adjustment of the conveying length of the roll material, the axial and radial positioning, and the control of the surface tension are all problems that need to be solved. It has already been solved on the machine, and it is enough to transfer these technologies to the hot stamping machine. In addition, for the printed roll materials, it is very important to ensure that the hot stamping position and the printing position are relatively fixed. This is the photoelectric control technology, photoelectric The switch can identify the printing color, and control the servo motor to drive the package material to the designated position for bronzing.
The hot stamping machine for roll materials integrates various technologies such as automatic hot stamping technology, deviation correction technology, tension control technology, and infrared tracking technology. It represents the highest level of hot stamping technology and occupies an unattainable position in the field of plastic and paper packaging.

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