Product Description

Cup, hose, syringe vertical turntable fully automatic hot stamping machine:

Principle

By electrically heating the hot stamping head, the glue layer of the hot stamping paper is combined with the surface of objects such as cups, hoses, and syringes under the action of temperature and pressure, so that the pattern or text on the hot stamping paper is transferred to the object.

Structure

• Turntable system: The vertical turntable is the core component, and multiple stations are evenly distributed around the turntable, such as loading, positioning, hot stamping, unloading, etc., which can achieve continuous and efficient operation.

• Clamping and positioning device: According to the shape and size of cups, hoses, and syringes, different clamping mechanisms are used, such as pneumatic clamps, mechanical clamps, etc., to ensure that the object is stable and does not move during the hot stamping process.

• Hot stamping head assembly: The hot stamping head is usually an adjustable structure, which can adjust the angle and height according to the hot stamping part and the size of the pattern. The internal heating element can heat up quickly and accurately control the temperature, and the temperature range is generally between 0℃-300℃.

• Feeding and unloading device: There are various feeding methods. Regular objects such as cups and syringes are often fed by vibration plates or conveyor belts, while hoses are mostly fed by special guide grooves or rollers. Unloading can be done by blowing, conveyor belts or manipulators.

• Control system: With PLC as the core and a touch screen operation interface, it can set parameters such as hot stamping speed, temperature, pressure, time, etc. It also has functions such as fault alarm and automatic detection.

Performance

• Wide range of applications: It can adapt to cups, hoses, syringes of different materials, such as plastic, glass, metal, etc. By replacing accessories or adjusting parameters, it can meet the hot stamping needs of objects of various specifications and sizes.

• High hot stamping accuracy: With the help of a high-precision positioning system and a stable transmission mechanism, the position accuracy of the hot stamping pattern or text is high, the edges are clear, complete, uniform, and the color registration is accurate.

• High production efficiency: The hot stamping speed is fast, and generally dozens of objects can be hot stamped per minute, and it can run continuously and stably, which can significantly improve production efficiency and reduce labor costs.

• Strong stability: using high-quality components and advanced manufacturing technology, reasonable structure, stable and reliable operation, low failure rate and long service life.

• Good safety: equipped with complete safety protection devices, such as protective doors, light curtain sensors, emergency stop buttons, etc., to prevent operators from contacting dangerous parts and ensure personal safety.

 

Machine description

• 100mm stainless steel conveyor ( Customized on customer products) 
• Feeding  robot 
• 8 stations rotating workbench 
• IR Heating system 
• Independent Stamping Plate adjustment device 
• Fixture for samples  
• Automatic foil feeding and collecting device 
• High accurate Splitter 
• World brand electronic control components 
• PLC Operation system 
• Automatic positioning system 
• Safety cover       

Machine parts

• Inovance servo motor + Taiwan TBI screw drive ironing head;
• Non-hot feeding and anti-fooling sensor device for positioning;
• Japanese OMRON touch screen and Japanese Panasonic PLC control system;
• brands can also be made according to customer requirements)
• Main motor and gearbox are made in Italy TRANSTECNO;
• The turntable and fixture are all high-precision grinding;
• Adopt Japan SMC and Taiwan AirTAC solenoid valve and cylinder;
• Imported Texaco precision splitter;
• Prevent the phenomenon of abrasion during the working process of the product;
• The machine is equipped with a set of jigs.

Application︰
The automatic hot stamping machine with vertical turntable is the most mature product of the hot stamping machine. The maximum diameter of the hot stamping product can reach 50mm. The speed is also faster than other hot stamping machines. The hot stamping machine with vertical turntable structure can be equipped with different feeding and unloading mechanisms according to the shape of the product. Generally, the product is placed on the conveyor belt, and is clamped by the feeding manipulator to the fixture of the turntable, and the surface treatment and positioning are carried out in turn. , bronzing and blanking.

Advantages︰
1. Efficient production:
Feeding system, vertical turntable, automatic hot stamping, automatic unloading, integrated and compact design, can achieve continuous work. The hot stamping workpieces will be automatically installed on different stations of the vertical turntable. As the turntable rotates, they will pass through in turn. The hot stamping head is used for processing, and the production efficiency is significantly improved. The hot stamping head is equipped with an efficient heating system, which can reach the set hot stamping temperature in a short time and maintain temperature stability, reducing the preheating waiting time and speeding up the hot stamping speed.

2. High-precision hot stamping:
The vertical turntable is controlled by a high-precision divider, and each component is precision processed using CNC machine tools to ensure that the position of the workpiece on the turntable is accurate. When the workpiece reaches the hot stamping station, the hot stamping plate can accurately contact the surface of the workpiece to ensure hot stamping. The positional accuracy of patterns or text.

3. High degree of automation:
• Automatic control: Using advanced control systems, such as PLC control systems, etc., equipped with visual operation interfaces, such as touch screens, etc., it can realize automatic control of the hot stamping process, including precise control and adjustment of parameters such as temperature, pressure, time, etc. Operators only need to perform simple settings and operations to complete the entire hot stamping process, which reduces the difficulty and labor intensity of manual operations and also reduces the impact of human factors on the quality of hot stamping.
• Automatic feeding and collecting: The vertical turntable automatic hot stamping machine is equipped with automatic feeding and collecting devices according to the characteristics of the product, so that the product can automatically complete all tasks such as product placement, positioning, detection, and hot stamping, reducing manual intervention and improving efficiency. Productivity and work safety.

4. Strong stability:
The whole machine adopts a solid steel structure frame, and the turntable is made of high-strength bearing steel after turning and grinding. All mechanical components are processed by skilled masters in strict accordance with the drawings, ensuring the stability and reliability of the machine during long-term operation. It is durable and can withstand high-speed operation and frequent hot stamping operations, reducing machine failure rate and maintenance costs.
• Good temperature stability: Advanced heating system and temperature control technology can ensure the stability of hot stamping temperature and avoid the impact of temperature fluctuations on hot stamping quality. Even when working continuously for a long time, it can maintain a stable hot stamping effect.

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