Full servo pad printing machine with rotating table

Full servo pad printing machine with rotating table

Model No.︰SP1-410CR4RS

Brand Name︰KC

Country of Origin︰China

Unit Price︰US $ 12463 / pic

Minimum Order︰1 pic

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Product Description

1. Touch screen operation

• The touch screen operation of this pad printer is convenient and fast. The operator can intuitively set various parameters such as printing speed, number of prints, and rubber head pressing depth through the touch screen. For different plastic accessories, such as mobile phone cases, mice and other complex-shaped products, the printing parameters can be easily adjusted to achieve the best printing effect. For example, when printing a delicate brand logo on a mobile phone case, the movement trajectory of the rubber head and the amount of ink can be precisely controlled to ensure the clarity and integrity of the logo.

2. Four-station turntable

• The four-station turntable design greatly improves production efficiency. Different processes can be arranged in four stations. For example, the first station is used for loading, placing plastic accessories such as mobile phone cases and mice on the turntable; the second station performs pad printing operations, and through precise servo control, the rubber head accurately transfers the ink pattern to the accessories; the third station can perform quality inspection or simple post-processing, such as drying; the fourth station is unloaded by a robot, and the printed products are neatly collected. Such a process design makes the entire pad printing process coherent and orderly, reduces waiting time, and increases the output per unit time.

3. Robot unloading

• Robot unloading is not only fast, but also highly accurate. For plastic accessories of various shapes, the robot arm can accurately grab the printed products according to the preset program. Take the refrigerator handle as an example. Its shape may be curved. The robot unloading can adapt to this shape to avoid damaging the product or destroying the printed pattern during the grabbing process. At the same time, the robot unloading can also place the product neatly in the designated storage area, which is convenient for subsequent packaging and other processes.

4. Servo control

• Servo control plays a key role in the pad printing process. It can accurately control the position and movement speed of the rubber head. When pad printing the pattern on the mobile phone case, the servo system can accurately drive the rubber head to stay, press down and lift up at the appropriate position according to the complexity and size of the pattern. For products with curved surfaces such as faucets, servo control can also adjust the angle of the rubber head so that the ink can be evenly transferred to the curved surface to ensure the consistency of printing quality.

5. Automatic pad cleaning device

• The automatic pad cleaning device helps to keep the pad clean and have good printing performance. When pad printing different colors of ink or after a period of printing, the pad is easily contaminated by ink residue. The automatic cleaning device can clean the pad regularly to remove excess ink and impurities. For pad printing operations that frequently change printing patterns and colors, such as when printing multiple styles of mice, this device can quickly clean the pad to avoid color mixing and ensure the accuracy of the next printing.

6. Oil cup ink supply

• The oil cup ink supply method can accurately control the amount of ink. Compared with the traditional ink supply method, the oil cup can provide a stable supply of ink. When pad printing mobile phone cases, refrigerator handles and other products, the oil cup can accurately provide the required ink according to the size and color depth of the pattern. For example, when printing the anti-slip texture pattern of the refrigerator handle, the oil cup can accurately provide enough ink to make the texture pattern clearly visible without causing ink waste. This pad printing machine is suitable for batch printing of various plastic accessories, which can improve production efficiency and printing quality.

Full servo Robot pad printer with rotating table//Structure

Working table

4 stations High accurate working table

Ink supply system

Closed cup ink supply system

Plate type

10mm Thick steel plate. 

Pad dropping control

Simple-cylinder , Continue pressing

full servo Robot pad printer with rotating table // Usage and Characters

Guide

  • 4 stations  high accurate indexing plate  workbench, printing speed more fast;
  • Closed cup for ink store, Protecting workers health.
  • Coin aluminum Structure overall manufacturing, run more smoothly, life more abiding; .
  • PLC operation system
  • Print most products, which are widely applied in electronics, metal, plastic, gifts, furniture, household appliances, toys, jewelry, and other industrial areas;
  • Electromagnetic valve and cylinder with the German and Taiwan products;
  • Automatic rubber pad clean system;
  • Servo robot for different height of conveyor;
  • rubber pad move and drop controlled by servo motor.

Application fields

Electrons, hardware, autos, toys, gifts, Plastics, household appliances, artwork, stationery, adornment, cosmetic, commodity, sport goods, decorative lightings, woodwork, office supplies, Photo Materials, Kitchen utensils, Hotel supplies, Computer, Mobile, etc., industrial field.

full servo Robot pad printer with rotating table//Parameter

Technical parameters

  • Max. plate size: 100×250mm;
  • Max. worktable diameter : 600mm;
  • Max. printing Area: 90×130mm;
  • Max Products Dimension: 100×140mm;
  • Max. printing speed: 1800pcs/hr;
  • Printable color quantity:1;
  • Air consumption: 166Litre/min(6bar);
  • Station Number: 4。

Works supply

  • 110V-220VPower supply;
  • 5-7Bar Compress air;

Package list

  • Wooden Size:1.78×1.04×1.81m;
  • Gross weight:375kg.
  • CBM: 3.505726

H.S.Code

8443198000

Certicate

CE

full servo Robot pad printer with rotating table //Advantage

Function

  • PLC controlling operating technique ;
  • Streamline design ensure dexterous Appearance impressions;
  • Coin aluminum structure frame coated Gross-Green color paint;
  • 4-station high accurate working table with indexing plate  ;
  • Independency pressure adjustment of pad press-printing and picking up ink;
  • Closed cup to store and coating ink , easily adjust the character of pad ink.
  • One color with double head pad printing , rapidly increase printing speed :
  • Automatic rubber pad clean device ;
  • Robot downloading for products taken;
  • Rubber pad move and drop controlled by servo motor.

Application︰
The pad printing machine of the rotary table type is the best-selling pad printing machine on the market at present. It replaces the traditional pneumatically controlled pad printing machine with a circular rotary table controlled by a precision divider, and the rotary table can have 4-6-8-10. Station, transmission accuracy and repeat accuracy have been further improved. As a requirement of automation, turntable pad printing machines can be equipped with automatic feeding manipulators and unloading manipulators to reduce the operator's work intensity. The pad printing machine is also equipped with an automatic cleaning rubber head device to ensure the printing quality. Therefore, the turntable type pad printing machine is an important structural form of the transition from the semi-automatic pad printing machine to the automatic pad printing machine, and is very popular among customers.

Base structure︰
A rotary pad printer usually consists of the following parts:

1) Workbench: The workbench generally consists of 4-6-8-10 printing stations with an even number of positions. The entire rotary table rotates around the central axis. Each time a station is rotated, a pad print is performed. To improve efficiency, more than two products can be printed at a time. The workbench is generally controlled by a divider.

2) Operation panel. The rotary pad printer is more complex than the semi-automatic pad printer. There will be a PLC for action control and data setting. The printing requirements of different products have been achieved.

3) Pad cleaning device: In order to improve the printing quality, the rotary pad printer will be equipped with an automatic pad cleaning device. The ink remaining on the surface of the pad will be automatically removed.

4) Ink supply system: The ink supply system of the rotary pad printer can be an ink tray structure or an ink cup structure. The ink cup structure is more environmentally friendly.

5) Printing system: The printing system can be controlled pneumatically or by a servo motor. The servo motor control will greatly improve the stability and precision of the pad printer.

6) Unloading system: Automatically remove the product from the workbench, which is also one of the basic configurations of the turntable pad printer. The manipulator is designed according to the appearance characteristics of the product and can quickly and accurately remove the product.

7) Prepress treatment: Some products require dust removal, static electricity removal, and flame treatment. Prepress devices with different functions can be installed according to specific conditions.

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