Product Description

Plastic glass cylinder UV LED curing machine:

Adapt to PP plastic and glass cylinder

• Curved surface fitting advantage: For cylindrical products made of PP plastic and glass, the curing machine can adapt well to their curved surface shape. Whether it is a cylindrical container made of PP plastic or a cylindrical ornament made of glass, its curing device can be adjusted reasonably to fit tightly with the surface of the cylinder, ensuring that the UV LED light can evenly irradiate all parts of the curved surface, achieving a comprehensive and sufficient curing effect, and avoiding the situation of partial uncured or uneven curing.

• Targeted material treatment: Considering the different material properties of PP plastic and glass, targeted response can be carried out during the UV LED curing process. PP plastic has specific requirements for the absorption and reaction of UV light. The curing machine can select UV LED light of appropriate wavelength and intensity for irradiation based on these characteristics, so that the coating, ink, etc. can be firmly cured on its surface; for glass products, it can also optimize the lighting parameters to ensure that the ideal curing quality of decorative coatings on the glass surface is achieved, meeting the diverse needs of cylindrical products of different materials.

UV LED curing features

• Efficient curing ability: UV LED curing technology itself has the advantage of fast curing. Compared with traditional curing methods, it can quickly dry and cure the ink and coating on the surface of PP plastic and glass cylinders in a short time. This not only greatly shortens the production cycle and improves production efficiency, but also can lock the quality of printed patterns and coatings in time, making them clearer and firmer. For example, after printing labels on PP plastic bottles, the ink can be quickly cured to improve the wear resistance and durability of the pattern.

• Energy-saving and environmental protection performance: The energy consumption during UV LED curing is relatively low, and its efficiency in converting electrical energy into UV light is high. Compared with traditional mercury lamp curing equipment, it can significantly reduce energy consumption. In addition, the LED light source has a long service life, which reduces the maintenance cost of frequent replacement of bulbs, which meets the requirements of modern production for energy conservation and environmental protection. Long-term use can save a lot of cost expenditure for enterprises.

Convenience of key panel operation

• Simple and easy to use: The key panel operation is designed to be simple and intuitive. The operator can easily complete basic operations such as switching the UV LED lamp, adjusting the light intensity, and setting the curing time by pressing the corresponding button. This simple operation method does not require complex training, and novices can quickly master it, which effectively lowers the operation threshold, enables the equipment to be put into production more quickly, and improves overall work efficiency.

• Precise parameter control: Although it is a key panel, key parameters can still be accurately adjusted. According to the different process requirements of PP plastics and glass products, such as coatings of different thicknesses and inks of different colors, operators can accurately set parameters such as the intensity and curing time of UV LED light to ensure that the curing effect reaches the best state and ensure the stability and consistency of product quality.

• Real-time status display: The key panel can also display some important status information of the equipment in real time, such as the working status of the UV LED lamp (whether it lights up normally, whether there are fault prompts, etc.), the current curing time progress, etc., so that operators can understand the operation of the equipment at any time, discover and deal with possible problems in time, and ensure the smooth progress of curing work.

Low loss advantage

• Long light source life: Low loss is reflected in the long service life of the UV LED light source. Its internal structure and material properties determine that it has relatively unobvious light decay during long-term use, and can continuously and stably output UV light of sufficient intensity. This means that there is no need to frequently replace the light source, which reduces the downtime and cost investment caused by replacing the light source, and further improves the efficiency and economy of the equipment.

• Efficient energy utilization: The curing machine focuses on efficient energy utilization in design. By optimizing components such as the optical path and reflector, the light emitted by the UV LED is irradiated to the surface of the PP plastic and glass cylinder as much as possible, reducing the scattering and waste of light, and maximizing the curing effect of the UV LED light source. While ensuring the quality of curing, it reduces the overall energy consumption and operating costs.

Application advantages and significance

• Improve product quality: With the good curing effect on PP plastic and glass cylinders, the ink and coating on the surface of the product can be firmly attached and the appearance is exquisite, such as improving the decorative effect of glass crafts, enhancing the clarity and wear resistance of the logo of PP plastic packaging products, effectively improving the overall quality and beauty of the product, and enhancing the competitiveness of the product in the market.

• Meet diverse needs: In many industries such as packaging, crafts, and daily chemicals, PP plastic and glass cylinder products are widely used and have different requirements for curing. This low-loss UV LED curing machine can flexibly respond to various process requirements. Whether it is mass production or small batch customization, it can provide high-quality curing services, meet the diverse needs of different companies for product surface treatment, and promote related industries to continuously improve product processing quality.

After the ink is printed, it is completely dried and there is no peeling phenomenon, which is one of the most important indicators for measuring the quality of screen printing. For screen printing of plastic bottles, solvent-based inks or UV inks can be selected. Solvent-based inks are dried by hot air or naturally; UV inks are dried by UV curing machines.
UV ink is UV ink, which refers to the use of ultraviolet light of different wavelengths and energies to polymerize the monomers in the ink binder into polymers under ultraviolet light, so that the ink is film-formed and dried. UV ink has the following characteristics: good environmental protection; no blocking of the net, which is conducive to the printing of fine products; the ink film after drying has good gloss, good wear resistance, water resistance, oil resistance and solvent resistance; fast drying speed: it can be cured instantly under ultraviolet light, greatly improving printing efficiency; saving ink: under the same printing conditions, UV ink uses less ink. Generally, solvent-based ink can print about 50㎡ per kilogram, while UV ink can print 70㎡.
Plastic bottle UV curing machine is a device specially used for drying plastic bottle UV ink. It consists of a conveyor belt, a curing system, and an operation panel. The conveyor belt is generally composed of a stainless steel conveyor belt that can be circulated and drives a rotating fixture. The plastic bottle is placed on the fixture and enters the UV curing system along the conveyor belt. When the bottle enters the irradiation area of ​​the lamp, it will rotate one circle, and the ultraviolet light will irradiate the UV ink on the bottle body, causing drying. By setting the angle and intensity of the UV lamp and adjusting the speed of the bottle, the optimal drying process of the UV ink can be achieved.

M-3000LEDUVS Cylinder UV Drying Machine//Usage and characters
Guide	It is mainly used for drying the ink layer after printing UV ink on hollow bottle products made of various plastics, metals and glass; Compact structure, high curing efficiency, widely used in cosmetics, plastic packaging and other industries; The bottle can be automatically rotated after entering the curing unit, so that the UV light can completely irradiate the surface of the bottle and improve the curing efficiency; Stainless steel sheet conveyor belt, better temperature resistance; At present, the more environmentally friendly ink drying method; A light-emitting diode is used to light up and emit ultraviolet light with a main peak of about 400 nm, and the acrylic resin of the ink is irradiated on the ink layer to cause cross-linking and curing of the ink. Water cooling system is adopted to improve the service life of LED UV light source.
Application fields	Electron, Hardware, Auto, Toys, Gifts, Plastics parts， Plastics products, House appliances, work of art, Stationery, Ornament, cosmetic, sports apparatus .UV drying for UV ink .
M-3000LEDUVS Cylinder UV Drying Machine//Parameter
Technical parameters	Max. curing size of workpiece: Cylinder:300X200mm  Conveyor speed:0~10m/min ; Total power:3.5KW; Outline dimension:2100X600X1700mm ; Conveyer width: 400mm; LED Lamp Wattage: 2*1500W;  Power supply: 1 Phase 220V.
Works supply	Power： 1 phase 220V.
Package list	Package dimension:2.250×0.870×1.900m; Gross weight:330KG; CBM: 3.7193
H.S.Code	8443198000
Certificate	CE
M-3000LEDUVS Cylinder bottle UV Curing Machine//Advantage
Function	Stainless steel conveyor belt, high temperature resistance; Driven by a famous brand motor, the speed can be adjusted steplessly, which is convenient to adjust the conveying speed according to the product characteristics; LED UV light source, the surface temperature of the product is low, and the product is not easily deformed during the curing process; No need for high pressure excitation, high safety performance, saving tender tubes With a water cooling system, it can effectively reduce the temperature of the LED tube and improve the service life; UV ink light curing for the surface of round objects improves the light curing effect of round objects.
Main configuration	Operation panel LED UV system Water cooling system Conveyor and rotating device
Accessories included	Operation instruction in English；

Application︰
LED UV is a low-temperature light source with low heat radiation. It can replace the traditional mercury UV lamp, which can reduce the defects of high temperature on the surface of the illuminated object and cause product deformation. The LED-UV light source emits high-purity single-band ultraviolet light, which has less damage to the skin and eyes. In addition, the LED UV light source can emit light without the excitation of instantaneous high voltage, and the safety is greatly enhanced.
The LED UV light source is installed on the flat UV curing machine and the curved UV curing machine to become a special LED UV curing machine. It has a good application in the cosmetics industry with the screen printing machine, and the application in the automatic screen printing machine is also gradually popular.

Advantages︰
• Fast curing speed: The ultraviolet energy emitted by the LED light source is high, which can quickly cure the UV material in a short time, greatly improving production efficiency.

• Energy saving and environmental protection: The energy consumption of the LED light source is low, which can save a lot of energy compared with the traditional mercury lamp curing machine. At the same time, the LED light source does not contain harmful substances such as mercury, which is more environmentally friendly.

• Long service life: The service life of LED lamp beads is usually more than tens of thousands of hours, which reduces the maintenance and replacement frequency of equipment and reduces production costs.

• Wide range of applications: It can be applied to bottles of various shapes and materials, such as glass bottles, plastic bottles, etc., and has good curing effects for different types of UV materials.

Base structure︰
• LED light source system: This is the core component of the curing machine, which is composed of multiple LED lamp beads and can emit high-intensity ultraviolet light. LED lamp beads have the advantages of high luminous efficiency, long life, and low energy consumption.

• Heat dissipation system: Since LED light sources generate heat when working, the heat dissipation system is required to dissipate the heat in time to ensure the stability and service life of the light source. There are two main heat dissipation methods: air cooling and water cooling.

• Conveying system: It is used to transport bottles through the UV curing area to ensure that the bottles can be evenly exposed to ultraviolet light. The speed of the conveying system is usually adjustable to meet different production needs.

• Control system: The power, irradiation time, conveying speed and other parameters of the LED light source can be precisely controlled to ensure the stability and consistency of the curing effect.

Product Image