Product Description

Pneumatic hot stamping machines for plastic flying disc sports equipment products:

Applicable situations

• Plastic flying disc: Various patterns, texts or logos, such as brand logos, creative patterns, etc., can be hot stamped on the surface of plastic flying discs through pneumatic hot stamping machines, which can not only increase the beauty and recognition of the flying disc, but also enhance the added value of the product.

• Sports equipment: For sports equipment parts such as the back cover of the handle of a badminton racket, the pneumatic hot stamping machine can be used to hot stamp trademarks, models and other information to make the product more professional and personalized.

• Plastic furniture: For plastic tables, chairs, storage boxes and other furniture, the hot stamping process can hot stamp decorative lines, patterns or textures on their surfaces, enhance the decorative effect of the furniture, and meet the aesthetic needs of different consumers.

Working principle of pneumatic system

The pneumatic system of the pneumatic hot stamping machine is mainly composed of air pumps, cylinders, solenoid valves, pressure regulating valves and other components. The air pump generates compressed air, which is adjusted to a suitable pressure by the pressure regulating valve, and then the action of the cylinder is controlled by the solenoid valve. When the solenoid valve receives a signal from the control system and opens, compressed air enters the cylinder, pushing the piston to move, and then drives the hot stamping head to descend, exerting pressure on the substrate; when the hot stamping is completed, the solenoid valve closes, the air in the cylinder is discharged, and the hot stamping head rises back to the initial position under the action of a spring or other reset device.

Working principle of heating system

The heating system is generally composed of a heating element (such as an electric heating tube, a heating plate, etc.) and a temperature controller. When the heating element is powered on, it generates heat, so that the hot stamping head or hot stamping plate reaches the set temperature. The temperature controller is responsible for monitoring and controlling the heating temperature to ensure that the temperature is stable within the set value range to ensure the consistency of the hot stamping effect.

Hot stamping process principle

Place the substrate on the workbench of the hot stamping machine, and place the hot stamping paper above the substrate, so that the pattern or text of the hot stamping paper is aligned with the part of the substrate to be hot stamped. After starting the hot stamping machine, the pneumatic system drives the hot stamping head to descend, and the heating system makes the hot stamping head reach the set temperature. Under the combined action of pressure and temperature, the glue layer of the hot stamping paper quickly melts and tightly combines with the surface of the substrate. After a short holding time, the glue is fully solidified, and the hot stamping head rises to complete the hot stamping process. At this time, the release layer on the hot stamping paper is separated from the base layer, and the glue layer, electroplating layer, color layer, etc. of the pattern or text are firmly hot stamped on the substrate.

Daily maintenance and maintenance of pneumatic hot stamping machine:

Pneumatic system maintenance

• Check the air pressure: Before starting the machine every day, check whether the air pressure is within the normal range required by the equipment, generally 0.4 - 0.6MPa. Avoid insufficient air pressure and excessive air pressure.

• Clean the filter: Clean the air filter regularly to prevent dust, impurities, etc. from entering the pneumatic system. A clogged filter will reduce the air flow and affect the speed and force of the cylinder.

• Check the air pipe and joints: Check the air pipe regularly for damage and leakage to avoid affecting the normal operation of the equipment due to gas leakage.

Heating system maintenance

• Check the heating element: Check the heating element regularly, such as the electric heating tube or heating plate, to see if there is damage, aging or carbon deposition on its surface.

• Calibrate the temperature controller: Perform temperature calibration once a quarter to ensure that the temperature display value matches the actual temperature. Calibration can be performed using a professional temperature calibration instrument.

Mechanical parts maintenance

• Clean the body and workbench: After each use, the dust, debris and residual hot stamping materials on the surface of the body and workbench should be cleaned in time.

• Lubricate moving parts: Regularly lubricate the moving parts of the equipment, such as the cylinder piston rod, the lifting guide rail of the hot stamping head, etc., to reduce friction between parts, ensure smooth movement, and prevent jamming and wear.

• Check the hot stamping plate and fixture: Every time you replace the hot stamping plate, carefully check whether the fixture is firm and whether the hot stamping plate is installed flat.

Electrical system inspection

• Check the wires and plugs: Regularly check whether the wires are damaged or aged, and whether the plugs are in good contact.

• Clean the electrical control cabinet: Regularly clean the dust inside the electrical control cabinet. Excessive dust accumulation may cause problems such as poor heat dissipation and short circuit of electrical components.

Pneumatic hot stamping Machine//Structure
Working table	High strength Steel plate , size: 500*650mm.
Stamping Head drive	Pneumatic drive
Foil collecting method	Motor-drive , Collecting time adjustable
Press adjustment	Up-down of working table
Temperature control	Heating tube heat up，Automatically temperature controlling, temperature free setting
Foil collecting	Motor drive, Automatically collecting
Pneumatic hot stamping machine //Usage and characters
Guide	Gilding - paper, leather, wood, plastic, Baked - wood products, baked painting, gift box packaging; Embossing - paper, leather, cloth. Flat-object stamping machine with large-pressure, Suitable for stamping on invitation letter, card. Leather, wooden gift, Paper package, Plastics film, Electron products; Manual. Automatic feed foil, automatic temperature controlling ensures stamping quality. Because of large pressure, It is suitable for gilding and baking Impression on leather, paper, wooden materials. Pneumatic drive, pressure large.
Application fields	Paper Gilding, Leather Impression, Wood ware Baking Paper Concave-convex embossing， Cloth hot stamping, Plastics Bronzing Mobile screen, Household appliances Panel , Thick paper card, PVC board Etc. large dimension Flat substrate stamping and Bronzing. Woodiness objects baking-burns and Impress; Leather bronzing and Molding; Paper products concavo indentation.  Graduated disc of clock bronzing. Die-cutting.
Pneumatic hot stamping Machine //Parameter
Technical parameters	H-TC3040LP
	Hot plate area:300 ×400 mm , Working table area:500 ×650mm Max printing pressure:15,000 Kg Up and down distance:70mm Table up-down distance: 100mm Heat wattage: 4×800W Foil in feed: Motor Drive Temperature adjustment:0-300oC 。
	H-TC4040LP
	Hot plate area:400 × 400 mm Working table area:500 ×650mm Max printing pressure:15,000 Kg Up and down distance:70mm Table up-down distance: 100mm; Heat wattage: 4×800W Foil in feed: Motor Drive Temperature adjustment:0-300oC 。
Works supply	110V-220VPower supply； 5-7Bar compress air
Package list	Package size: 1060*1030*1800mm Gross weight: 650kg; CBM: 1.96524
H.S.Code	8443198000
Certificate	CE
Pneumatic hot stamping machine //Advantage
Function	Bench made ​​of high strength cast steel forging, has a very high flatness and stability; Thread rising institutions to adjust the table lift to facilitate the opening and closing of space according to the height adjustment of the product tipping machine; Relay control program is running, easy operation, easy maintenance; Pairs of buttons control the stamping head up and down, security is greatly enhanced; Pneumatic drive instead of the pneumatic drive, stamping pressure significantly improve the stability is greatly enhanced; Heating pipe heating, rapid heating, replacement is simple and convenient; Heating plate can be removed to facilitate installation and replacement gilt template; Ironing board and table parallelism can be adjusted to facilitate the flexible adjustment depending on the size of the different regions of the pressure; Automatic temperature control system can be set depending on the product temperature, automatic temperature control; temperature control accuracy of about 5 degrees; Hot foil stamping degree of time and rolls of time can be set freely according to different technical requirements; Foil paper automatic document feeder, conveyor length can be set according to the size of the stamping area of ​​freedom.

Application︰
Die-cutting, concave-convex embossing, hot stamping of some non-planar products may require hot stamping machines with a pressure of more than 10 tons. If customers still choose pneumatic hot stamping machines, they must manufacture high-pressure pneumatic hot stamping machines. High-pressure pneumatic hot stamping machines require The hot stamping machine is made of stronger materials, such as forged No. 45 steel or alloy steel, and the rigidity of the fuselage is better. The quality of the pneumatic components of the machine should be further improved. The pressure of the hot stamping machine mainly refers to the pressure formed by the contact between the hot plate and the product after the hot plate is pressed down. After the workbench and the hot plate are in full contact, the pneumatic device should be able to self-lock and pressurize to ensure that the pressure will not decay during the hot pressing process. , Or lead to deformation of some contact parts, these are the difficulties in manufacturing high-pressure pneumatic hot stamping machines. High-pressure hot stamping machine is widely used in plastic frames, plastic frisbees, automobile safety radiator grilles, trash cans, turnover boxes, and wooden boards.

Basic Configuration︰
1. Silicon rubber Edition one pic;
2. High temperature Paper one inch；
3. Stamping foil one roller；
4. One set tool；
5. Tiny Switch one pc;
6. Thermocouple one pc;
7. Heater Tube 2 pcs.

Base structure︰
1. Workbench:
It is the place where the fixture and product are placed. It is usually forged and processed from high-strength steel.
2. Pneumatic system:
It is usually composed of air source, solenoid valve, cylinder and related pneumatic components. According to the process requirements, the cylinder is controlled by the solenoid valve to perform the up and down of the hot plate and the in and out of the workbench.
3. Hot stamping system:
It is composed of a hot stamping head and a heating system. The hot stamping head is made of high-strength heat-resistant steel plate, and a heating plate or heating tube is installed inside. The temperature control system generally includes temperature sensors, temperature controllers, etc., which can monitor and adjust the temperature of the hot stamping head in real time.
4. Conveying device:
It includes the unwinding mechanism and rewinding mechanism of electroplated aluminum. The unwinding mechanism is usually composed of an unwinding shaft, a support seat and an adjusting device, etc., which is used to place and collect the hot stamping film and the thermal transfer film. The rewinding mechanism is generally composed of a rewinding shaft, a motor and a transmission device. The motor drives the rewinding shaft to rotate through the transmission device to realize the rewinding of the hot stamping material.
5. Control system:
It includes a control panel and a control circuit: The control panel is used to control the start, stop, temperature adjustment, pressure adjustment, speed adjustment and other operations of the machine. The control circuit is responsible for receiving the instructions of the control panel and converting them into control signals for the pneumatic system, heating device, conveying device and other components to achieve precise control of the entire hot stamping process. The control circuit generally uses PLC (programmable logic controller) or other microcontrollers as core control elements.

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